Re: IPB-Autosport 996 GT3 4 Liter
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font-size:11.0pt; font-family:"Calibri","sans-serif"; mso-ascii-font-family:Calibri; mso-ascii-theme-font:minor-latin; mso-fareast-font-family:"Times New Roman"; mso-fareast-theme-font:minor-fareast; mso-hansi-font-family:Calibri; mso-hansi-theme-font:minor-latin;} </style> <![endif]--> Case cleaned and ready to go. Main and intermediate shaft bearings go in, followed by the crankshaft assembly.
https://lh5.googleusercontent.com/-v...k/s800/124.jpg Crank is in. Porsche coat hanger special tool supports the new timing chains. Oil pump is also in. https://lh5.googleusercontent.com/-V...4/s800/125.jpg https://lh3.googleusercontent.com/-V...I/s800/126.jpg Tensioning the oil pump nuts. https://lh4.googleusercontent.com/-z...c/s800/127.jpg Time to glue the case. https://lh5.googleusercontent.com/-V...g/s800/128.jpg Cleanliness is the key to getting a perfect seal. https://lh5.googleusercontent.com/-o...c/s800/129.jpg https://lh4.googleusercontent.com/-y...s/s800/131.jpg Spread it with a brush. https://lh6.googleusercontent.com/-U...k/s800/130.jpg Other case half is on. https://lh6.googleusercontent.com/-b...o/s800/132.jpg Special tools are required to properly seat the through-bolt seals. https://lh3.googleusercontent.com/-o...w/s800/133.jpg The through bolts are tensioned. https://lh4.googleusercontent.com/-u...E/s800/134.jpg Then the nuts around the case perimeter. https://lh6.googleusercontent.com/-u...U/s800/135.jpg The case is now put together. Next step… pistons. |
Re: IPB-Autosport 996 GT3 4 Liter
Time to install the cam housings. On top of new seals between the chain housings and cam housings, a layer of Drei Bond is applied to ensure there are no leaks.
https://lh3.googleusercontent.com/-Z...M/s800/161.jpg Brand new lifters (tappets) are soaked in Swepco and positioned. https://lh4.googleusercontent.com/-t...s/s800/162.jpg Cams are placed with the cylinder 1 lobes on the exhaust and intake cams facing each other. The crank is just off TDC. Porsche special tool is utilized to prevent the chain from falling in. https://lh3.googleusercontent.com/-D...k/s800/163.jpg Cam gears are positioned onto the cams. This is where we realize we received Cup intake cam bolts, which are half the length (no variable valve timing on cup). We will time bank 1 once we get the bolts and then move on to bank 2. https://lh4.googleusercontent.com/-p...A/s800/164.jpg We’re getting close to having a complete long block. |
Re: IPB-Autosport 996 GT3 4 Liter
Thank you once again for all the information. How much of a difference will there be in the engine mounting points do you think and will there be any modifications to the engine bay to fit it?
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Re: IPB-Autosport 996 GT3 4 Liter
The engine will fit just as it did before. Once it's all put together, there really won't be any visual cues that identify it as not stock.
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Re: IPB-Autosport 996 GT3 4 Liter
Any progress? DO keep us posted... Thanks!
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Re: IPB-Autosport 996 GT3 4 Liter
Haven't had a chance to keep this thread up to date, but we just recently had the engine's first start up:
http://www.youtube.com/watch?v=d-Js9-BAJ64 |
Re: IPB-Autosport 996 GT3 4 Liter
How's the project going? Is the car driving yet? How is it? Curious car nuts wanna know!
-Christian |
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