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Old 05-11-2011, 11:28 PM
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IPB-Autosport IPB-Autosport is offline
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Default Re: IPB-Autosport 996 GT3 4 Liter

Oil pump and shaft are out.

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Click the image to open in full size.

Note the dual pick-ups on the oil pump.

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Crank comes out with the rods.

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Click the image to open in full size.

All bearings are pulled and a bare case half remains on the engine stand.

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Sleeves are pounded out with a rubber mallet out of the cylinders.

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Case and cylinders are pressure washed. Nice and shiny. Although, getting all the cosmoline off the exterior will take additional effort.

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Click the image to open in full size.

Here’s the interesting part. Note the recesses in the cylinders to accommodate the coolant. The sleeves maintain an opposite profile. When the machinist bores out the sleeve mating surfaces for the larger 4 liter sleeves (at the tops and bottoms), the rough cast surface will also need to be bored to maintain an adequate coolant passage and prevent flow restriction. The 2 rubber gaskets in the cylinders prevent the coolant and oil from mixing. An additional gasket is located at the top of the sleeve.

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Click the image to open in full size.
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Last edited by IPB-Autosport; 05-13-2011 at 06:23 PM.
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