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Old 05-10-2011, 03:10 AM
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IPB-Autosport IPB-Autosport is offline
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Default IPB-Autosport 996 GT3 4 Liter

While many are scrambling to find an RS 4.0 allocation, we are taking a different approach. Allow me to introduce the IPB-Autosport 4 liter project.

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Click the image to open in full size.

First things first, the engine has to come out. After removing the airbox, draining and disconnecting the coolant system, evacuating the A/C, disconnecting power steering lines, fuel lines, engine harness, misc vacuum lines, etc, the car goes up in the air.

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Once the plastic underbody panels are removed, we gain access to everything else that has to be disconnected: axles, cross members, sway bar, starter, ground, transmission cables, clutch slave, additional coolant lines including the tranny cooler, and of course engine/transmission mounts. The whole unit drops out.

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It’s massive.

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The engine and transmission is split and the clutch is removed. Stock flywheel isn’t light. An RS LWFW will be taking its place.

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Clutch plate still looks good.

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Two studs are pulled and the engine is secured with allens.

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Click the image to open in full size.

Out comes the oil tank and associated lines.

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Click the image to open in full size.

Next the intake manifold.

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Click the image to open in full size.
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Click the image to open in full size.

Oil cooler and cooling manifold come out.

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Click the image to open in full size.

Alternator and A/C compressor comes next.

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Power steering pump and reservoir.

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Water pump comes out last.

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We are down to a long block.

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All the parts are stashed on a cart, and the transmission sits nearby. Once the case is split and sent off to machining, the differential will be pulled and rebuilt with Guard internals.

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In the engine room is a freshly rebuild air cooled engine waiting to go into a genuine 914-6. Numerous flat-6 engine parts everywhere – accumulated through years of engine building experience.

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My engine is next to a 993 GT2 Evo 3.8. Cool, huh?

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We need more motivation in this room. Ah yes, the Wurth calendar!

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Cam covers come off with the motivation of big orange.

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Click the image to open in full size.

Out come the chain tensioners.

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Porsche specialty tools are used to hold the cam gears in order to loosen the nuts.

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Lifters are now exposed. These are placed into a labeled bin so that they can be reused in the same locations.

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Timing chain housings and cam housings come out.

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Then the heads.

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Parts lay on the work table.

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Click the image to open in full size.

Cylinders slide off exposing the pistons.

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Click the image to open in full size.

Pistons are unclipped.

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Click the image to open in full size.

Time to split the case.

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The engine stand is struck with a hammer to shock the case.

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Click the image to open in full size.

The internals are beautiful.

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That's all for tonight - the past few days have been exhausting!
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